Making Barley Twist Spindles a Step-by-Step Guide

Want to learn how to make barley twist spindles? In this step-by-step guide, we’ll walk you through the essential process, from crafting a jig to shaping with a chisel and sanding to perfection. With these double-turned masterpieces, you can create custom wood spindles from oak, ash, pine, sapele, or mahogany, perfect for your staircase or decorative table legs.

By following these simple steps, you’ll be able to make stunning barley twist spindles from knotted pine logs, ready to elevate your woodworking projects to the next level.

Can I Use a Double-ended Lathe Bit to Make Barley Twist Spindles, and If So, How?

Yes, you can use a double-ended lathe bit to make barley twist spindles. A double-ended lathe bit is a versatile tool that allows you to turn two different profiles with a single tool changeover. This feature makes it an excellent choice for creating barley twist spindles, which typically involve turning a rope-style design onto a spindle.

Preparation is Key

Before you start turning, make sure your lathe bit is properly mounted and the lathe is set up for turning a small, delicate profile. Use a tailstock to support the spindle, and adjust the tool rest to prevent any accidental cuts.

  • When selecting a double-ended lathe bit, choose one with a small diameter to facilitate smooth turning of the spindle.
  • Ensure the bit is sharp and properly honed for best results.
  1. Start by creating the core of the spindle using a sharp cutting tool. This will provide a solid foundation for the twist.
  2. Change over to the double-ended lathe bit and install the desired profile bit (usually a rope-style cutter).
  3. Begin turning the spindle, keeping a steady, consistent pace to create a smooth, even twist.
  4. Continue turning until the desired length is achieved, then cut the spindle free from the roughing-out tool.
  5. Sand and finish the spindle to achieve a smooth, polished surface.
  • When using a double-ended lathe bit, maintain a steady, slow pace to ensure a smooth, consistent twist.
  • Use a light touch to avoid applying too much pressure, which can cause the tool to wander or create uneven turns.
  • Regularly inspect the bit for wear and tear, replacing it as needed to maintain optimal performance.

Can I Make Barley Twist Spindles Using Logs Instead of Pre-cut Wood, and If So, How Do I Prepare Them?

Yes, you can make barley twist spindles using logs instead of pre-cut wood. The process may require a bit more effort, but the outcome can be just as beautiful.

To prepare your logs, follow these steps:

Step 1: Choose the right wood Select logs with a straight grain and minimal knots. The wood should be dry and free of cracks.

Step 2: Cut the logs Cut the logs to the desired length for your spindles. You can use a saw or a log splitter for this.

Step 3: Remove bark and Center Remove any bark from the logs and ensure they are centered.

Step 4: Split the logs Split the logs into crotches, which will become the primary sections of your spindles.

Step 5: Whorl the logs Using a whorling tool or a hand axe, shape the crotches into a twisted design. You can also use a lathe for this step.

Step 6: Sand and finish Sand the spindles to smooth out any rough edges and apply a finish to protect the wood.

How Do I Set up My Lathe to Start Making Barley Twist Spindles?

Before you start creating your barley twist spindles, make sure your lathe is set up properly. This will ensure accurate and smooth cuts, reducing the risk of mistakes and losses.

Prepare Your Lathe

  1. Check the lathe bed for leveling . Ensure it’s level and securely mounted before proceeding.
  2. Adjust the tailstock . Set it to the correct height for your spindle profile.
  3. Mount the workpiece rest . Position it to support the spindle during turning.

Insert the Toolpost

  1. Attach the toolpost . Make sure it’s securely mounted and aligned with the lathe bed.
  2. Choose the correct turning tool . Select a tool with a suitable profile for the spindle design.
  3. Insert the toolpost dogs . Position them to secure the tool in place.

Set Up the Spindle Profile

  1. Create a template or diagram . Draw the spindle profile to reference during turning.
  2. Mount the spindle template . Attach it to the lathe bed or workpiece rest, ensuring it’s centered and secure.
  3. Verify the spindle profile . Check that the template matches your design specifications.

Final Check

  1. Inspect the lathe setup . Ensure all parts are securely mounted and aligned.
  2. Verify the turning tool position . Make sure it’s correctly positioned to create the desired profile.

How Do I Accurately Mark Out the Twists on My Barley Spindle Project?

When working on a barley spindle project, accurately marking out the twists is crucial for a smooth and efficient spinning process. Here’s a step-by-step guide to help you do just that.

Measure and Mark the Frame

  • Start by measuring the width of your spindle frame. This will help you determine the right distance between the twists.
  • Use a ruler or a measuring tape to mark the frame with a small notch or a scratch at the desired distance.

Create a Template

  • Cut a piece of paper or cardstock to the desired width, matching the frame width.
  • Mark a small notch or a line on the template at the same distance as the frame notch.
  • This template will serve as a guide for marking out the twists.

Mark the Twists

  • Place the template on the frame, aligning the notch or line with the frame notch.
  • Use a marker or a pen to mark a thin line along the length of the template, directly on the frame.
  • Repeat this process for each twist interval, moving the template accordingly.

Verify and Adjust

  • Double-check the marked twists to ensure they are evenly spaced and consistent.
  • If needed, adjust the marks by eye or with a ruler to achieve the desired spacing.

By following these simple steps, you’ll be able to accurately mark out the twists on your barley spindle project. This will save you time and frustration in the long run, allowing you to focus on the exciting process of spinning and creating yarn from your prepared fibers. Happy spinning!