Dust Collection Solution for Dewalt Planer DW735 Performance

For optimal performance with your Dewalt planer, a reliable dust collector is a must-have. I recommend a 10-gallon stainless steel tank dust collector, such as the Dewalt dust separator or a popular alternative like the Jet DC1100, featuring a high-performance cyclone dust collector and proprietary powder collector filter. This setup allows for efficient dust collection, boasting 99.5% efficiency and a collector bag to capture chips and dust.

With the right dust collector attached to your planer, you’ll experience improved performance and reduced mess, making your woodworking experience much more enjoyable.

How Can I Improve the Performance of My Existing Dust Collector for My Dewalt Planer, Dw735, and Increase Dust Collection Efficiency?

If you’re using a dust collector with your Dewalt planer, DW735, to collect dust and debris, there are a few ways to improve its performance and increase efficiency.

Optimize Your Dust Collector’s Placement

  • Locate the dust collector directly behind the planer to minimize re-circulation of dust and debris.
  • Ensure the dust collector’s intake is no more than 12 inches from the planer’s exhaust point.

Adjust the Dust Collector’s Flow Rate

  • The recommended flow rate for the Dewalt planer DW735 is 135 CFM.
  • If your dust collector’s flow rate is lower, consider upgrading to one that matches or exceeds the recommended flow rate.

Use the Right Filter

  • Replace the dust collector’s filter with a high-quality HEPA filter to capture 99.97% of dust and debris particles 0.3 microns or larger.
  • Regularly clean or replace the filter to maintain optimal performance.

Maintain Your Dust Collector

  • Clean the dust collector’s intake and exhaust ports regularly to prevent clogging and dust buildup.
  • Lubricate the dust collector’s moving parts according to the manufacturer’s instructions to ensure smooth operation.

Use a Properly Installed Hose

  • Ensure the hose connecting the dust collector to the planer is properly fitted and not kinked or pinched.
  • Use a hose with a diameter closest to the dust collector’s intake to minimize pressure losses.

Are There Any Specific Cyclone Dust Collector Designs That Work Better for Dewalt Planers, Dw735, than Others?

Dewalt’s DW735 planer is a popular choice among woodworkers, and when it comes to dust collection, finding the right cyclone dust collector can be a bit overwhelming. Here’s a breakdown of what to look for to get the most out of your planer and collector.

Key Considerations

When selecting a cyclone dust collector for your Dewalt DW735 planer, consider the following factors:

  • Vacuum Power : A more powerful vacuum is better suited for heavier dust loads, like those generated by a planer. Aim for a collector with a higher CFM (cubic feet per minute) rating.
  • Duct Size and Routing : Ensure the collector’s duct size matches the planer’s exhaust outlet (typically 2-1/2″ or 3-1/2″). Also, consider the duct routing and any bends or elbows that might restrict airflow.
  • Filtration : A good filter will capture fine dust particles, but may require more maintenance. A HEPA filter is ideal for capturing 99.97% of particles as small as 0.3 microns.

Recommended Cyclone Designs

Based on user reviews and testing, the following cyclone dust collectors are known to work well with the Dewalt DW735 planer:

  • Oneida Air Systems made-for-planer dust collector with a 2-1/2″ intake and 155 CFM rating.
  • Festool CT 36 dust collector with a 3-1/2″ intake and 133 CFM rating, featuring a high-performance filter and versatile ducting system.
  • Mpressive HVLS particulate separator with a 3-1/2″ intake and 225 CFM rating, offering a unique high-velocity air flow system for efficient dust collection.

These designs cater to the planer’s specific needs, providing effective dust collection and easier maintenance. When choosing a cyclone dust collector, keep these factors in mind and research each model to find the best fit for your woodworking needs.

What Are Some Common Dust Collector Issues for Dewalt Planers, Dw735, and How Can I Troubleshoot Them?

The Dewalt Planer DW735 is a reliable and popular tool for woodworking projects. However, like any other machinery, it’s not immune to occasional issues. One common problem users face is dust collection problems. Here are some common dust collector issues and how to troubleshoot them:

Insufficient dust collection

  • Check the planer’s dust port for blockages or debris accumulation. Cleaning it with a cloth or air blow may solve the issue.
  • Ensure the dust collection hose is properly connected to the planer and vacuum. Make sure it’s not kinked or pinched.
  • If using a vacuum with a separate dust collection system, check that it’s turned on and functioning correctly.

Ineffective dust collection

  • Verify that the planer’s dust shoe is properly aligned with the workpiece and planer tables. Misalignment can reduce dust collection efficiency.
  • Check the dust shoe’s seals and gaskets for damage or wear. Replacement may be necessary if they’re damaged.
  • Ensure the planer’s feed rate is not too fast, as this can reduce dust collection effectiveness.

Clogged dust collection system

  • Regularly clean the planer’s dust port and surrounding areas to prevent debris accumulation.
  • Check and clean the dust collection hose and vacuum filters regularly to ensure optimal airflow.
  • If the issue persists, consider replacing the vacuum filter or having it professionally cleaned.

Following these troubleshooting steps should help resolve common dust collector issues with your Dewalt Planer DW735. Remember to regularly maintain your planer and vacuum to ensure optimal performance and longevity.

How Do I Optimize Dust Collection Performance on My Dewalt Planer, Dw735?

To get the most out of your Dewalt planer DW735, you’ll want to make sure your dust collection system is running efficiently. Here’s a step-by-step guide to help you do just that:

Check the Dust Port

Inspect the dust port on your planer to ensure it’s free from debris and obstructions. A clogged dust port can reduce the effectiveness of your dust collection system. Clean the port with compressed air or a soft brush to get rid of any blockages.

Adjust the Dust Collection Blade

The dust collection blade plays a crucial role in directing dust and debris away from the planer. Check to see if the blade is worn down or bent, which can affect its ability to collect dust effectively. Replace the blade if necessary, or bend it back into shape using a suitable tool.

  • Tips:
    • Make sure the dust collection blade is securely attached to the planer.
    • Never attempt to install a standard planer blade as a dust collection blade, as it may not fit properly or cause damage to the planer.

Secure the Dust Hose

Ensure the dust hose is properly connected to the dust port and the dust collection unit. Make sure it’s not kinked or twisted, as this can reduce airflow and affect the dust collection performance. You can use clips or tape to keep the hose in place.

Monitor Airflow

Check the airflow by holding the dust collection unit near the dust port. If the airflow is weak, it may indicate a blockage in the dust hose or a clogged dust port. Perform the necessary adjustments to improve airflow.

What is the Best Dust Collector for a Dewalt Dw735 Planer?

If you’re a woodworker looking for the best dust collector for your Dewalt DW735 planer, you’re in the right place. I’ll guide you through the process of finding the perfect collector to keep your workspace clean and dust-free.

Requirements

Before we dive into the recommendations, there are a few things to consider:

  • Compatibility: The dust collector must be compatible with your Dewalt DW735 planer.
  • Capacity: Choose a collector with a sufficient capacity to handle the dust generated by your planer.
  • Power: A stronger motor will ensure efficient dust collection.

Top Picks

Based on these requirements, here are some top dust collector recommendations for your Dewalt DW735 planer:

  • Delta 40-660 : A popular and affordable option that meets the compatibility and capacity requirements.
  • Shop Fox W1668 : A compact and powerful dust collector that can handle medium-sized planing projects.
  • Makita DCM500Z : A high-end option with a large capacity and adjustable speed control.

Key Features

Here’s a breakdown of each dust collector’s key features:

  • Delta 40-660
    • 1.5 HP motor
    • 4-gallon dust tank
    • Adjustable speed control
  • Shop Fox W1668
    • 1.2 HP motor
    • 3-gallon dust tank
    • Compact design
  • Makita DCM500Z
    • 2.5 HP motor
    • 6-gallon dust tank

Investing in a high-quality dust collector will not only improve your workspace’s cleanliness but also reduce the risk of dust-related health issues. By considering the compatibility, capacity, and power of each option, you’ll find the perfect dust collector for your Dewalt DW735 planer.